2021-02-23

What is an Automated Storage & Retrieval System (AS/RS)?

An automated storage and retrieval system (AS/RS)—also called AS-RS or ASRS—is a type or genre of warehouse automation technology specifically designed to buffer, store, and retrieve product and inventory on demand.

AS/RS technology varies substantially, and can consist of shuttles, cranes, carousels, vertical lift modules (VLMs), micro-loads, mini-loads, unit-loads, or other systems. It is often integrated with a warehouse execution software (WES), warehouse management software (WMS), or other controls.

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Benefits of AS/RS

By automating the low-value and easily repeated task of inventory storage and retrieval, AS/RS brings many powerful benefits to the operations that utilize it, including:

  • More efficient use of floor space
  • Ability to reclaim unused vertical space
  • Increased inventory storage density
  • Improved ergonomics and safety, resulting in fewer accidents
  • Increased throughput
  • Reduced labor costs
  • Fewer labor constraints due to labor shortages
  • Often modular design for maximum flexibility
  • Increased order picking accuracy
  • Improved product security for premium inventory

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Uses & Applications of AS/RS

1. Goods-to-Person for Order Picking and Packing
Picking, packing, and processing orders is one of the most time-consuming tasks in the order fulfillment process. In fact, the process of walking and manually picking orders can account for more than 50 percent of the time associated with picking. AS/RS offers an alternative to this through the use of Goods-to-Person (GTP, or G2P) order picking.

In a goods-to-person order picking system, the worker does not physically move from product location to product location to pick an order. Instead, a mini-load AS/RS crane, shuttle, AMR, carousel or VLM is able to retrieve the necessary stock from storage and delivery it directly to the worker, who operates in a pick/pack station. Once the appropriate amount of product has been picked, the stock is returned to storage and the next item needed for the order is delivered to the worker for picking.

This can be done on a full-case or split-case basis, depending on the operation. In either scenario, the AS/RS can sequence product so that it makes the most logistical sense—allowing cases of heavy product to be placed on the bottom of a pallet, for example, or organizing product so that similar products are together or in sequence to match a store’s layout, shipping zone, and cut-off time, to name just a few options.

2. Staging Orders for Shipping
The impact of e-commerce and omni-channel delivery on the order fulfillment process can not be overstated. Customers are now able to shop and place orders around the clock, and they want their product delivered fast and on time. But even if an operation accepts and processes orders 24/7, there are often constraints to shipping windows: Due to worker shifts, for example, or exorbitant night and weekend delivery fees.

To make up for these constraints, an operation can pick and process orders continuously and use an AS/RS to place them in a buffer storage to stage them until the shipping window is open. This saves time and allows an operation to continuously produce, even when orders can not physically leave the facility.

3. Managing Buffer Storage
In a typical warehouse, different processes take different amounts of time to complete. If these discrepancies are not properly managed, then all it takes is a poorly-timed piece of equipment or zone slowdown in any stage to bring an entire operation to a standstill or mass slowdown.

Buffering aims to prevent such a breakdown by ensuring that enough supplies/product are always on hand in different stages to keep an operation running. But while buffering makes sense, poorly managed it can become a logistical nightmare, requiring miles of conveyor to properly buffer and stage.

AS/RS has the potential to replace these conveyor buffering systems, allowing an operation to efficiently store buffer product and retrieve it as necessary. Depending on the specifics of the operation, this buffer management can be put in place in multiple areas of an operation’s workflow, whether that is staging product/raw material as it is delivered (“Inbound Receiving Buffer”) or storing inventory exactly where it will be needed along the production line (“Assembly Line Point-of-Use Buffering”) or (Order Consolidation) holding multiple portions of an order picked in different zones and then consolidating them for final packing and shipping.

4. Storage and Point of Use Storage
One of the primary benefits of AS/RS is its ability to store product in a way that makes the most efficient use of available space, especially over the long term. By implementing AS/RS, an operation can automate their long-term storage of raw material or product and retrieve what they need, when they need it.

By integrating the AS/RS with their Warehouse Execution Software (WES) it is also possible to intelligently utilize and optimize inventory via FIFO (First in First Out), LIFO (Last In First Out), lot numbers, expiration dates, order cut off times, packaging requirements and many organization and industry specific requirements.

 

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2021-02-22

Some information of Automated Storage and Retrieval System (AS/RS) by CSU Northridge University Library

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A unique feature of the University Library is the Automated Storage and Retrieval System (AS/RS) in the east wing, the first ever AS/RS for libraries. Originally referred to as Leviathan II, the AS/RS was constructed between 1989 and 1991 at a cost of $2 million.

The AS/RS consists of 13,260 steel bins, each 2-foot x  4-foot, on a rack structure that occupies an 8,000 square feet room at forty feet high. Bin heights vary at 6-inch, 10-inch, 12-inch, 15-inch, and 18-inch. The bins are arranged on both sides of six aisles, each of which has a Storage and Retrieval Machine (SRM), guided by rails at the top and bottom.

Selected bound periodicals and books are arranged in the various storage bins depending on height and item type. Item barcodes are mapped to bin locations in the AS/RS Equipment Management System (EMS). Based on bin arrangements, the capacity of the AS/RS is an estimated 1.2 million items. The AS/RS is currently at an estimated 67% capacity. Please note that estimated capacity varies due to bin arrangement, bin height, and stored item type.

Retrieval requests of AS/RS items are submitted via the Library OneSearch searching tool and is sent to the AS/RS EMS. The EMS directs the SRM in the appropriate aisle to deliver the bin to a pickup station behind the Guest Services Desk. Time from initial request to availability at the Guest Services Desk is under ten minutes.

Although the AS/RS was installed along with unique software developed in 1989-1991, the AS/RS has received only two major upgrades to date. In 2011, an upgrade was completed to improve the six SRM’s controller, communications, and horizontal/vertical positioning. The second upgrade began in 2016 and involved two phases. The first phase addressed server software and was completed in May 2017. The second phase updated hardware on three out of the six SRMs and was completed in January 2019.

Historical Notes:

In the Northridge Earthquake on January 17, 1994 almost 100% of the library’s open shelf collection had fallen on the floor. Not one book in the AS/RS was damaged nor was any bin in danger of falling.

Companies involved with construction, maintenance and upgrades have included Eaton-Kenway, Inc., HK Systems Inc., Dematic Group, Bastian, and is currently supported by KION Group-Dematic.

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This article is copied from https://library.csun.edu/About/ASRS.

2021-02-21

Resuming working, serving for customers

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Why is block stacking in a warehouse more expensive than Radio Shuttle Racking

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Block stacking in your warehouse is generally perceived as the cheapest approach to storing your products, and you would be forgiven for agreeing.

Yes, it requires zero investment in racking systems, and the only piece of equipment needed is a forklift truck.

However, many smart companies focused on safety are recognising what is perceived as the “cheapest approach” in block stacking may not be the most effective approach – and in fact, it may be costing them money.

That’s because more companies are recognising the issues of space utilisation and extreme inefficiencies of block stacking their products in a warehouse when compared to a semi-automated storage solution such as shuttle racking.

So here are a few issues which you should consider if you are block stacking.

 

Storage Capacity

One of the primary measures of any storage solution in a warehouse is the maximum number of pallets which can physically be stored in the available space.

The potential storage capacity of the block stacking approach is, in theory, high. With no uprights are beams, you may think you are only limited by the height of the building and the number of pallets you are prepared to stack on top of each other.

However, aisles still need to be created to allow forklift movements which will reduce the storage space. The more forklifts you require to meeting your picking demands, the bigger the aisle widths need to be.

The height of block stacking is limited by the types of products stored and the likelihood they will be damaged. Any damage to products being block stacked represents a significant health and safety risk with collapses a real threat of injury to employees.

The HSE is tightening up its measures and guidelines to limit the number of pallets you can safely stack on top of each other, severely impacting the storage capacity, which can be achieved.

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Space Utilisation

Whilst potential capacity may be relatively high, actual space utilisation in a block stacked warehouse tends to be much lower.

The use of stows to manage SKUs severely limits space utilisation – especially when the stow can be up to 10 pallets deep in some warehouses.

The utilisation diminishes each time a pallet is picked as the system does not allow the SKU capacity to be replenished.

Many operators of warehouses with block stacked pallets spend a significant amount of time simply moving pallets to improve space utilisation – at significant cost when you take into consideration the labour and forklift costs.

 

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Picking Speeds

Picking speeds in a blocked stacked warehouse tends to be significantly slower than other forms of storage systems.

This may be because it can be more challenging to remove pallets from a stow than a racking system carefully, and the layout of the warehouse may often be a little irregular causing travel times to be much slower.

Additional Forklifts

Many companies have seen the need to increase the number of forklifts in an effort to offset the slow picking speeds to meet the increasing demands on the warehouse.

This has seen a direct increase in the operating costs of the warehouse when you take into consideration the additional costs which include

  • Leasing costs of forklifts
  • Labour costs (including recruitment, training, holiday, sickness, absenteeism)
  • Energy/Fuel Costs
  • Servicing costs

 

Third Party Storage Costs

A key symptom of block storage not meeting a company’s storage requirements is the ongoing reliance on third party storage to provide the additional capacity needed.

The bottom line is if you are using third party storage, you may be incurring additional and unnecessary costs for zero long term benefits.

By investing these monies in a more effective and efficient storage system, you could deliver significant long term benefits.

 

Why You Should Consider Radio Shuttle Racking Storage Solutions As Opposed to Block Stacking

Radio Shuttle Racking, and other fully automated storage solutions can deliver significant benefits over block stacking by eliminating many of the hidden costs and delivering a highly attractive return on investment. These include:

  • Increasing capacity by as much as 100-200%
  • Improving space utilisation
  • Eliminating third party storage
  • Reducing forklift requirements
  • Reducing labour costs
  • Improving picking speeds
  • Reducing damage to products
  • Improving safety in the warehouse

 

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2021-02-11

Happy Chinese Lunar New Year of the OX

Happy 2021 Lunar New Year of the Ox, which symbolizes diligent, energy, strength, and courage. Best wishes to all for prosperity, health and happiness in the Year of the Ox.

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2021-02-10

Applications of the radio shuttle pallets racking system

APPLICATIONS OF THE RADIO SHUTTLE PALLETS RACKING SYSTEM

Maximum efficiency and speed for pallets storage and retrieval of loads 1,500kgs.

Radio Shuttle Pallets Racks are a semi-automated solution for storage of high-volume palletized goods and mass storage products. They are often used in warehouses and distribution hubs for food, beverages or warehouses with special storage conditions.

Radio Shuttle is especially effective for distribution or logistics centers, where you may need quick and efficient supply and distribution. 

In the same time, this type of Pallets Storage and Retrieval System allows maximum optimization of storage capacity as it reduces the need of corridors between the racks. With this system you store different amounts of pallets in depth, according to specific needs or seasonal load. At the same time, each pallet is quickly accessible.

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REMOTE CONTROLLED RADIO SHUTTLE PLATFORM

Fast, accurate and cost-effective storage and retrieval of pallets

The Radio Shuttle Racks System uses radio-controlled platforms, moving automonously along the rack itself. The special design and engineering provided by WAP allows the platform to move smoothly, whether it’s storing or retrieveing a pallet in this moment.

Material hendling machines doesn’t need to enter the aisles of the Radio Shuttle Storage System, to place or retrieve a pallet. This significantly reduces the distances they cover, the need of new lifting equipment, maintenance costs and operators and drivers.

The steel structure of the racks in the warehouse suffers less damage because the the lifting machine doesn’t need to enter the racking system to place or remove a pallet.

Each Radio Shuttle shuttle platform counts on a very durable lithium batteries with long autonomy, sufficient for over 16 hours of constant operations. At the same time, charging is extremely fast and can be done in less than 3 hours.

The forklift driver easily commands the automated shuttle platform for all storage and retrieval movements using a remote control. As there are no forklifts in the storage tunnels and thanks to the construction of the system, the risk of accidents is very reduced. In the same time, storage capacity is significantly inreased. 

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WAP designs, delivers and install Radio Shuttle Storage Systems, not only in China.

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TECHNICAL CHARACTERISTICS OF THE RADIO SHUTTLE RACKS AND RACKING SYSTEM

Speed, efficiency and cost-effectiveness for pallets storage and retrieval

  • Speed of the Radio Shuttle Platform is up to 0.8 m/s (loaded) to 1.1 m./s.(ublodaded).
  • This warehouse rackign system is suitable for different types of pallets: euro pallets, industrial pallets and combined pallets. Of course, the platform can also transport large bags, plastic pallets and more.
  • Each pallet can weigh from 25 kg. to 1500 kg.
  • This Storage System is used in refrigereted warehouses and also works at temperatures below -30 °C;
  • The depth of the storage corridor of each pallet unit is practically unlimited. The Radio Shuttle shelving system can be adapted for different storage spaces.
  • The price includes extremely durable, industrial batteries. They ensure 16 hours of operations and reduced charging times. The electromechanical lifting device is easy to maintain.
  • The Radio Shuttle Racks System for warehouses works both with LIFO and FIFO storage methods.

Installing a Radio Shuttle Storage System ensures a significant reduction in pallet loading and unloading times, optimized and accelerated warehousing processes and increased warehouse capacity and storage space.

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2021-02-09

How do we increase the massive storage solution with Radio Shuttle System in a warehouse?

Radio Shuttle System assisted to Storage Rack System for massive storage

Radio Shuttle System maximizes the utilization of warehouse space, which maintains selectivity between levels and increases operational efficiency. The radio shuttle racking system provides storage flexibility and customized designs for efficient pallet handling, to ncrease your warehouse productivity and reduce overhead cost by implementing an inventory system that uses a radio shuttle cart to deposit and retrieve the pallets. 

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IDEAL IF…


  • You need a high density, heavy duty pallet storage solution
  • You typically dispatch by batch or by containers
  • You use either LIFO or FIFO system
  • You want an alternative solution to Drive In Racking

 

WAP RADIO SHUTTLE

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RADIO SHUTTLE

A compact, heavy duty pallet storage rack system in which a radio shuttle cart driven by an electric motor runs on rails inside the shuttle rack channels, replacing forklifts, considerably reducing operating times and enabling items to be grouped by channels rather than complete lanes like drive in rack.

Radio shuttle cart follows orders sent by an operator using a tablet with RF or WiFi connection, depositing the load in the first free placement location in the channel and compacting the pallets as much as possible. So how does it compare to Drive In Rack? By removing the need to drive forklifts into the lanes, storage capacity is increased in terms of depth, the risk of accidents and damage to the racks and stored pallet goods is negligible, operator movements are optimized and warehouse operation is modernized and made more flexible.

In this semi-automated installations, operators only need to drive the forklifts that carry the pallets and initiate the motorized shuttle’s activity. The movement of the Radio Shuttle Carts inside the shuttle racks is automated with a few commands selected by you on your handheld remote that will be provided with each Radio Shuttle Cart unit.

IT IS AN IDEAL SOLUTION FOR COMPANIES WITH A HIGH VOLUME OF PALLETS PER SKU AND INTENSIVE LOADING AND UNLOADING ACTIVITIES.

 

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HIGHLIGHTED BENEFITS OF RADIO SHUTTLE & SHUTTLE RACK 

  • Highly Scalable

Pallet storage and retrieval rates can be increased by adding additional Radio Shuttle Cart units.

  • Super-compact storage

100% of available space is optimized. This warehouse automated storage rack system makes the most of limited space and forklift truck fleets.

  • FIFO/FILO Compatible

Compatible with both FIFO and FILO rotation, suitable for manufacturing business with high throughputs such as FMCG, Food, Beverage, Rubber, Chemical Industry, and more. 

  • Saving time and costs

Reachtruck no longer needs to enter the rack to reduce labor and material handling cost; eliminated damage on stored goods; improves throughputs. The time and money saved from this investment, in turn, generates more profit for the company. 

  • Being suitable for frozen storage

The minimum temperature could be up to -30℃

 

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HOW IT WORKS

WAP Radio Shuttle travels below the pallets then elevates the palletized goods from the pallet rails and carries it back and forth within the shuttle rack system as commanded. Controlled via handheld remote, the WAP Radio Shuttle Cart unit is mechanically propelled ensuring high reliability and low energy consumption. 

So, you may ask: What is the advantage of this semi-automated storage rack system has against the traditional drive in rack system? The advantage is that it eliminates the cost of forklift driver(s), reachtruck(s), and the damage of goods from mishandling. It is also a great alternative to Automated Storage and Retrieval System (ASRS), as it is more affordable relatively. However, Radio Shuttle System can also be combined with an ASRS system if needed.

Radio Shuttle System Assisted to Storage Rack System is compatible with both FIFO and FILO system, and can also be used for mixed operational types. Its high degree of flexibility makes it possible to reach dynamically to multiple challenges. 

Leave the thinking for us to do for you. Send an inquiry through e-mail today to learn more, tell us about your requirement, and we can get your warehouse automated with Shuttle Rack and Radio Shuttle Cart in less than 2 months. 

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Step 1: Use a forklift to place the radio shuttle cart on the level where work needs to be done Step 2: Use forklift to place pallet one by one onto the entrance to the level
  
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Step 3: Radio Shuttle carry the pallets one by one into the nearest space available 

Step 4: Once the pallet is stored, Radio Shuttle cart returns to the entrance (home position) to repeat the process or execute a new order

 


REQUIRED CONDITIONS FOR DESIGN & OFFER

Please provide the below required information to start your warehouse automation project:

  1. Pallet Size (Width x Depth x Loaded Pallet Height mm) 
  2. Pallet Weight *Max. 1500kg
  3. Layout or Dimensions of Available Space (Width x Depth x Net Height mm)
  4. Target Pallet Storage Location 
  5. Warehouse temperature

 


Benefits of WAP Radio Shuttle System

Saving Space for more storage capacity

  • Increased number of pallets in depth: storage channels can exceed 100m in height; the limit is imposed by the material handling means used.
  • The system works with minimal clearances between levels, which allows for high-density storage.
  • Through the use of sensors, the shuttles can position loads intelligently, eliminating empty spaces in the storage lanes. As such, the effective capacity of the warehouse (which takes into account flows of goods in and out of the warehouse) reflects its physical capacity.

Saving Time for high working efficiency

  • Loading and unloading times are reduced since the operator does not need to work inside the lanes.
  • Running speed of the radio shuttle cart of 60 m/min. 
  • Load lifting cycle of just 3 seconds.
  • On being given a single command, the shuttle can fill or empty a whole lane.
  • On being given “Auto-Arrange” command, the Radio Shuttle Cart auto-arrange the palletized goods to the position nearer to the entrance. This productivity function is especially useful for a deeper bay channel, effectively further reduce travel time taken to retrieve pallet from racking. 

Increased Productivity for quick operation

  • An increased flow of goods in and out of the warehouse.
  • Unlike conventional drive-in systems, references can be grouped by channel, rather than requiring a full lane, which allows for greater diversification.
  • Optimization of operator movements. Product-to-person system: this is the load that moves to the operator.
  • While the Radio Shuttle Cart carries out a command, the operator can collect another pallet, thus achieving continuous movement.
  • Depending on temperature and load conditions, the shuttle has an operational range of up to 8 hours, working at full capacity.
  • The AGM batteries are easily accessible and have fast connections, they can be changed quickly without interrupting the operation cycle.
  • Essentially, a radio Shuttle cart can operate 24/7. Each Radio Shuttle Cart comes with 2 batteries + 2 spare batteries. Two will be charged while the other two are being used inside the Radio Shuttle Cart. Each battery can carry out 8 hours of operation with 8 hours of charge. 
  • Elimination of errors.
  • The system is easy to use and easy to maintain.
  • A single remote can be used to control each Radio Shuttle Cart. 
  • Inventory function “Auto-Count”: The shuttle can take stock of the number of pallets stored in a channel.

Saving Money for low cost

  • The result of the benefits mentioned previously, together with the consumption of energy, is a reduction in costs, making Radio Shuttle Cart one of the most cost-effective compact storage systems.

Safety

  • Thanks to the way that the structure is built, and given that forklifts do not need to drive into the lanes, the risk of accidents is practically non-existent, and the metallic racks are not damaged, meaning maintenance is kept to a minimum.
  • Both the Shuttle Rack and the Radio Shuttle Cart have built-in safety features specifically designed to ensure the correct operation of the Radio Shuttle System.

 

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Quick Contacts

 

2021-02-07

Why pallet shuttle system is needed for your warehouse?

Pallet shuttle system is a warehouse automation method usually used in combination with pallet rack to facilitate the movement of pallets from one end of the rack to the other.

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Benefits of warehouse shuttle systems

The warehouse pallet shuttle system is an automated vehicle which use for carrying pallets in rack areas instead of conventional forklift vehicles. They eliminate the need for forklifts to join the lanes, alleviate congestion and encourage warehouses to optimize every square inch of floor space.

We can design the aisles closely together and relocate the racks horizontally and vertically to fit more pallets / SKUs.
This device can be of great use with the right commodity and environment in order to maximize efficiency. They improve pallet handling, mitigating the chance of injury to SKUs and racks.

Facts About Why Pallet Shuttle System Is Needed for Your Warehouse

When it comes to inventory management, every company wants a quick, coordinated, user-friendly and cost-effective warehouse. The pallet shuttle system allows warehouse operators to achieve their collection and recovery objectives. The following advantages of the pallet shuttle system also added to their success among warehouse managers.

Easy Automated Operation

This system uses a WMS programme that is use to remotely control the pallet system. In this method, we mount electric shuttles or vehicles in the rack instead of traditional forklift trucks. Your warehouse director has the charge of the shuttle and the pallet over the tablet. The operator can choose an inventory management technique such as FIFO or LIFO from the programmed itself.

Operational Versatility

In order to run the system, the user would not need to reach the warehouse. It just takes one order to launch the shuttles. Another advantage of this system’s operating flexibility is that it is a modular system. The operator may set the limits of the products being transported and the destination of the loaded shuttles to be reached. This ensures that the racks can be filled randomly, as needed.

Safety

There is no need for the shuttle to join the rack in this system. Thus, unlike traditional forklifts, the pallet shuttle system has a minimal risk of injuries. We can run this machine from outside the factory in the case of human protection. There is absolutely zero risk of risks, Therefore, these systems have a user control function that allows managers to limit the number of operators in the field. Thus, no unauthorized person can interfere with the control of inventories. It therefore prevents intelligence issues.

Continuous and organized product flow

Except for conventional WMS forklift-based systems, these systems have sophisticated product diversification capabilities. Products can be classified according to requirements and descriptions of the supply chain. Therefore,we coordinate the inventory distribution of the warehouse. The commodity flow is continuous as FIFO or LIFO is govern by the shuttle pallet system.

Space and time saving

The pallet shuttle system rewards in terms of storage and time saves. The storage capacity of each rack is 131 ft deep. This ensures that we can pack the goods vertically, which helps to conserve room for assembly. The built-in error correction sensor helps to place the shuttles effectively and remove the empty ones. So that the empty shuttles head back to the queue and the warehouse space increases.

In terms of time, this system reduces inventory time. The loading and unloading duration are reduce as lifting time is reduce to 5 seconds or less per product. Generally, the shuttle speed is around 259 feet per minute in an empty state, while the full shuttle flies 148 feet per minute, the end-to – end shuttle transport process does not cause delay, so there are marginal chances of time loss.

 

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2021-02-05

WAP Radio Shuttle Rack System in the customer warehouse

 Radio Shuttle rack system is a specially made racking system for radio shuttle cart which based on the structure of drive-in rack, designed to optimize the capacity by taking advantage of minimum distances. The system consists of consecutive rows of racks, no excess space. 

 Radio Shuttle Rack principle of operation

  • Storage: The radio shuttle carts are placed on the rails, forklifts take the goods to the top of the robots, press the control to start the operation of the radio shuttle carts, lifting the pallet containing the goods to the desired position
  • Picking out: Control the radio shuttle cart to run deep inside the racks to take the pallet to the top of the racks, take the pallet by forklift.

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Which warehouse should use Radio Shuttle automatic storage shelves?

  • Radio Shuttle racks are suitable for all types of goods that need cool storage / cold storage
  • Consistent goods in large quantities and need to make the most of the space & warehouse area

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Pros and cons of radio shuttle rack

  • Ensuring safety for workers because forklifts do not go into the racks, reduce collisions between forklifts and racks.
  • It is suitable for storing large quantities with high space utilization.
  • Avoiding damage to racks because forklifts do not run into racks
  • Ability to goods is low

 

2021-02-02

Radio Shuttle Rack is a deep lane storage & retrieval system in warehouse

Radio Shuttle Rack, also called pallet shuttle system, is a deep lane storage and retrieval system, The heart of the system is a radio shuttle cart used to move pallets within a specifically designed racking structure. This results in an optimised storage capacity, Semi-automated, high density storage.

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The operation

Radio shuttle rack system, or pallet shuttle system, consists of a specific rack and a mobile shuttle cart. This shuttle cart is a self-powered device that runs on rails in the storage lanes to load and unload pallets. The forklift will place the pallet shuttle in the lane where the action is. From its home position, the shuttle performs the loading and unloading tasks without any further human intervention.

These tasks are communicated by the forklift driver using a remote control. Once the task is completed the shuttle returns to its home position and is then ready to be transported with a forklift truck to a new lane for a new task. Each shuttle unit runs on lithium batteries with a long autonomy (up to 10h) and a short charging time (max 5h).

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Characteristics

  • Speed: 0.8 m/s loaded – 1 m/s empty
  • Load capacity: Max. 1500 kg
  • Different pallet types can be used: euro, industry & combined. Also big bags, CP 1-9, plastic pallets.
  • The system is designed to work in temperatures from -30° C upwards.
  • The lane depth is unlimited.
  • Long lasting batteries are included. They guarantee maximum autonomy thus optimising the operating time.
  • The electro-mechanical lifting device is easy to maintain, and ideal for cold store applications.
  • LIFO and FIFO are possible in the same installation.
  • Inventory counting.
  • CE certified and ISO 9001

 

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The highest possible storage density

By introducing more shuttles into your racking system, the performance will increase. The system can be used for new installations as well as for refurbishments, and is independent from the number and the depth of the lanes. The automated system guarantees the highest possible storage density.

 

What is an Automated Storage & Retrieval System (AS/RS)?

An automated storage and retrieval system (AS/RS)—also called AS-RS or ASRS—is a type or genre of warehouse automation technology specifical...